2013年7月22日星期一

Crane safety technology management methods and techniques


The use of special equipment, including security management unit demonstration equipment selection, installation, special inspection agencies inspection, safety management system development, maintenance, operation and running, alteration, repair, scrap the whole process of management.
 
 1 optional  hoist equipment  installation and inspection
 
 1.1 Selection
 
 Enterprises in the purchase of  lift hoist   the first use of the enterprise scope, work frequently, utilization, nominal weight and other factors into account, select the

appropriate requirements of this unit of work level cranes. Under the proposed technical parameters, conduct market research. Suppliers of choice, must be licensed with the

special equipment safety professional crane manufacturer. And examine supporting manufacturers of processing equipment, the production of standardized, advanced products,

compare and choose affordable, good quality, excellent performance, safety devices, complete lifting machinery.
 
 After the arrival of equipment, out of the box to check the acceptance random technical information is complete, random parts, tools, accessories are consistent with the

inventory, equipment and accessories for damage, defects, etc., and make unpacking inspection records.
 
 1.2 Installing the unit selection
 
 Crane installation team can choose a qualified manufacturer, the formation of manufacture, installation, commissioning one-stop service model. In addition, the selected

installation unit must be a provincial quality and technical supervision department issued a "special equipment installation (maintenance) safety approval certificate" of the

professional team, and has a starting weight of the installation installs the appropriate qualifications. Installation unit is determined, install the unit before installation

to help deal with the special equipment begins the report and check the installation team of construction organization plan, installation of equipment, installation procedures,

technical requirements, the installation process concealed work records, self-reports and other compliance requirements . After installing the unit to supervise the installation

and operation of a comprehensive self-test, load test, self-test confirmed after passing the reporting agency to install special equipment inspection and acceptance. Acceptance

and obtain a "safe use permit" only after put into use. After acceptance, and use of the crane should be random technical information, installation and inspection reports, etc.

2. Lifting use management regulations fully implement the "Special Equipment Safety Supervision Regulations" and other regulations and policies, through the use of technical,

economic and organizational management a series of measures, the application of advanced scientific management methods and means of lifting the implementation of integrated

management, and careful planning, best buy, the rational allocation and accurate installation, proper use and careful maintenance, scientific maintenance, safety, periodic

inspection timely transformation, timely scrapped so the whole process management. Life cycle cost for the crane economy, the highest overall efficiency, ensure safe operation,

and promote the development of production and technological progress and efficient operation.
 
 2.1 Security Technology File
 
  hoist equipment  using enterprise security technology to establish a sound file, cranes files include:
 (1) Lifting factory technical information, product certification, maintenance manual, wearing parts diagram, electrical, electrical components layout, the necessary safety

accessories type test reports, supervision and inspection documents and other relevant information.
 
 (2) the installation process requires technical information, installation location, enable time.
 
 (3) Special Equipment Inspection and acceptance certificate issued by the agency or periodic "inspection report."
 
 (4) routine maintenance, maintenance, repair, alteration, modification, inspection and test records.
 
 (5) equipment accidents, personal accident record.
 
 (6) the higher authorities of the device safety evaluation.
 
 (7) special equipment and safety accessories, safety devices, control devices and measuring instruments of the subsidiary's maintenance and inspection records.
 
 2.2 Lifting Safety Management System
 
 To ensure the safe operation of lifting machinery necessary to have a sound management rules and regulations, so that rule-based operators, managers law. Improve the

implementation of special equipment and organization management, configuration, strong professional management team, and remained relatively stable in order to adapt to the

management requirements of the management system should have the following contents:
 
 (1) Lifting emergency rescue plan.
 
 (2) functional management departments and the driver's personal responsibility.
 
 (3) the safe operation of technical regulations.
 
 (4) maintenance repair, alteration, retirement system.
 
 (5) daily inspection and periodic inspection maintenance system.
 
 (6) management, operation and maintenance personnel training and examination system.
 
 (7) the operator shift system.
 
 (8)  lift hoist  safety technical file management system.
 
 2.3 special equipment accident emergency measures and rescue plans
 
 According to "Regulations on Safety Supervision of Special Equipment" on page 31 provides special equipment to use special equipment unit should develop measures and emergency

rescue plan. Special equipment unit should be set up to lead the unit leadership, special equipment safety management department mainly with relevant departments of emergency

rescue team leader, clear responsibilities, responsibility to the people. According to the use of special equipment of the unit to determine the possible failure, caused danger,

accidents, work out suitable lifting characteristics of the unit's response. The measures should include lifting treatment after an accident principles taken under emergency

procedures, methods.

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